Contented course of study " unmanned factory " should come!

Chinese ceramics industry take big strides is marched toward " wisdom create a period " .

In last few years, the population bonus that the Chinese manufacturing industry that manages transition a place with a draught personally is faced with disappears, manufacturing cost is climbed litre, the industry upgrades urgently etc pressure is increasingly pressing, force " intelligent wisdom is built " the trend that makes manufacturing industry is pronominal, in the times wrap nip to fall, the innovation that equipment intelligence changes machine of our country contented to also greet world-shaking and upgrade.

In the past, because automation degree of production is inferior, pottery and porcelain all the time by the coronal with " labor is concentrated model industry " , the development mode of extensive is full denounce.

Enter " 935 " later, the automation that our country pottery and porcelain produces, intelligence changes horizontal advance rapidly, production value of average per capita promotes significantly, many manufacturing segment implements high automation, progressively Xiang Zhi can be changed, informatization strides one stride.

Introduce according to the personage inside course of study, architectural pottery of current our country implements entire line automation already basically, build an intelligence to change, informatization rudiment, and the frequent promotion that although be in automation,wholesome clean has and applied phase, but in the near future intelligence changes development also very but period.

Not only such, of good in a series of benefit such as prospect of setting of national policy, industry, market news aid push, intelligence of equipment of aircraft of our country contented is changed, informatization technology and day all are entered. Electromechanical of machinery of intelligence of the orchid family, much wheat, He Xiang, Jin Ma gets division, Xin Peng the equipment company such as intelligence of robot, brilliance all expresses, the industry of ceramics of the 33rd Guangzhou that will run on June 18 this year is exhibited on, will carry newest " revolutionary product and technology " bright appears.

This lets the Guangzhou ceramics industry this year exhibit window alternate to go out, suffer each to just expect fully.

The staff member makes switch by have drills, AGV stow robot begins to move automatically: Fork the ligneous tray of 1 stere size, back a car, turn, before row, accurate without carry tray by accident appoint freight lot to pile up, again former road returns start... repeat a loop, whole process get sth done without any letup, complete nobody are changed. This was recently the one act that workshop of finished product of limited company of equipment of intelligence of Fosan city brilliance appears.

"We are own the AGV stow robot of research and development, realized blind to guide change direction, function of naked yard goods, solved ceramic tile effectively to bale 100 meters intelligence changes put in storage finally, had gotten applied in large ceramics works at present, alleviated the pressure using worker worker of the enterprise and cost pressure. " suddenly abundant source introduces brilliance intelligence general manager proudly.

Job of brilliance intelligence AGV runs video

Compare traditional artificial forklift, AGV stow robot uses electric energy, without noise, free from contamination, conduce to implementation clean static factory and improve company image, pass at the same time " the robot is replaced artificial " , can join with business management system, conduce to an enterprise realizing library of admittance of essence of life, deliver goods and data analysis, the digitlization that increases a business runs ability.

Suddenly Feng Yuan says, works of developed country ceramics uses AGV already generally 20 years before, and our country just just begins to start. Current, the AGV use in look forward to of domestic large contented in the ascendant, study task and manufacturing demand according to what contented look forward to offers, brilliance intelligence is beginning research and development carries type AGV, and the flexibility that promotes a robot further, work efficiency and use function, assist intelligence of race to control of contented look forward to to make first machine.

The innovation of brilliance intelligence develops, it is an epitome that intelligence of equipment of aircraft of contented of current our country changes like a raging fire only merely. Scan widely does line production, in last few years our country pottery and porcelain " wisdom build " taking development result more dazzle eye.

With working procedure the most multifarious, labour force is after the most concentrated kiln exemple, grind edge, qualitative check, pack, the link such as code battlements, storage is realizing intelligence to change quickly in last few years. For example packs link, fall in contented look forward to cost, decrease artificial, flexible below the real requirement that changes production, grow rate at a tremendous pace. The packing link of a product line often needed ten workers in the past, and need 3 two workers to be able to be finished easily only now, realize guard of a worker likely greatly in the near future many line.

Meanwhile, in the process that pack, use the more advanced means that include part, need bubble no longer, reduced further cost and become more environmental protection. In addition, inchoate packer cannot change specification, a packer can change nearly 10 kinds of specification now, equipment is more and more agile.

Detect the intelligence of link is changed also advance quickly -- laser detects machine moving toward Tao Qisheng to produce a workshop by the lab stage by stage. Produce greatly in ceramic tile can product line " work energetically go up quickly " below setting, the rate that the product produces is accelerated, rely on to detect artificially detect with the tradition plane is light omit issue of a lot of character, and laser detects function is quite right the crack of ceramic tile surface, stain, concave and convex, blemish, chromatism undertake fast systematization detects, in implementation depletion of numbers is mixed improve work efficiency while, lower detected error rate greatly.

Numerous trade public figure expresses, the intelligence that ceramic tile produces is changed, informatization is already preliminary shape, came true on certain level " small lot, much order " flexible turn production. Prospective direction is innovate continuously on existing foundation, perfect ceaselessly with upgrade.

The brilliant result that industry of comparative ceramic tile obtains, the automation that wholesome clean implements, intelligence changes development to be shown slightly backward, industry whole is in the automation of bold and resolute to transform level. Nevertheless, according to much home upper reaches equipment company introduces, with at present domestic technology is laid in, clean provides the segment that produces 60%~70% to be able to realize intelligence to change, include to apply glair, long base, AGV to wait.

Zhao Xiang of general manager of Inc. of Electromechanical of Tang Shan He Xiang will introduce, with He Xiang's current technology actual strength, the maximum pressure that has production in wholesome clean shapes, robot gelatinize, carry, the link such as check of glair of dry, gush, firing, bag can realize intelligence to change. Be like equipment of high-pressured forming machine, had had maintain remind, whether does breakdown amount to the clew function such as mark from examine, product.

But even so, wholesome clean has an industry far still the content couplet that cannot realize entire plant. Investigate its reason, basis of industry of the industry that defend bath is opposite rate of fragile, standardization is low, the difficulty that intelligence changes development is greater. Because lack standardization production, appear constantly " same approve raw material, different season, weather, finished product percent of pass is different " problem, this brings enormous challenge to the use of the robot.

In general manager of limited company of technology of Fosan city Xin Peng robot Qin Lei looks, the intelligence of ceramics industry changed development to had gained certain success, instantly and future are the most pressing is the informatization that realizes entire plant, for example operation of the power consumption discretion of equipment, worker is reasonable, maintain the circumstance is like what kind, the method that needs to pass informatization undertakes counting occupying collect and be analyticed, final implementation saves the cost, cause that lengthens service life of equipment.

Current, the current situation of informatization is, the enterprise can collect one share data, but cannot undertake to data fast, accurate automation is analysed, and to the production of the enterprise arrangement offers referenced proposal -- the development requirement that this satisfies contented look forward to hard apparently. According to forecasting, ceramics industry should realize true informatization, still need 5~8 at least year the precipitation of time.

Automation of pottery and porcelain of unconscious graceful Li Sha bales line

Recently two years, those who accompanying the development of ceramics trade structural adjustment, intelligence to change equipment and technology is progressively and perfect with maturity, and the industry changes as urgent as what upgrade need, wait to be reality by tentative idea change without storage of artificial factory, intelligence.

On March 21, 2017, chongqing only beautiful ceramics limited company is formal put into production. It is reported, the Chongqing of put into production only beautiful first phase advocate workshop the first product line, length is many meters 1500, have 50 workers only, all cargo handling operation all realized on-line " machine acting person " , the worker just is in charge of operating a machine.

On December 6, 2017, intelligence of green of group of pottery and porcelain of new bright phearl makes demonstrative factory want completion of garden of salary pace industry in Zhao Qinggao. Arrive to bale automatically from burden put in storage, 12 among them measure, the worker needs to press button gently in control room only, with respect to the control that can complete whole production process; Control the aspect outdoor, whole workshop noise is capacious and small, bright, ventilated breathe freely, without dirt, only 3 two workers are in perambulatory equipment; Make a way through laser, each brick can come true to produce the flow date from of craft from former expect.

Intelligence of green of group of pottery and porcelain of new bright phearl makes demonstrative plant, employee is in hold control the operation on platform

On December 23, 2018, qing Yuansheng of industry of coronal star ceramics produces base to establish intelligence of form of characters or letters to change storage center to build investment to use. Intelligence of system of cloud of couplet of Youzhi of exercise whole journey controls storehouse of pass in and out of this storage center, bale automatically, intelligence carries stored in a barn, become to outfit giving a storehouse again, whole journey costs 10 minutes only. The photograph is taller than labour cost, cover an area of an area it is big, difficult to carry complex traditional flat storehouse, raised product turnover storehouse effectively efficiency, reduced product damaged and labour cost.

...

Afore-mentioned case are only " iceberg one horn " . Change in intelligence, on the application of automation equipment, more contented look forward to begin to be introduced actively nowadays.

Guangdong gold horse gets limited company of division intelligence science and technology to sell chief inspector to make Wen Jie recollect, 2013 when, majority sanitation clean provides a factory to do not have even automation equipment, more do not carry intelligence to change. "The clean at that time has factory production, lean labor power basically, the dust inside workshop flies upwards, frowsty upsurge is wet, work environment is extremely harsh. Work environment is extremely harsh..

But subsequently a few years, force in each square management pressure below, the automation that wholesome clean has an industry, intelligence is changed roll out quickly, many companies that defend bath contact equipment supplier actively, undertake to the factory automation, intelligence is changed transform upgrade. Nowadays, the large company that defend bath had achieved the share flow of 2 dimension code is tracked, and the intelligence of storage is changed, informatization management.

Among them, the development of the robot that apply glair is relatively bright eye, a few years short time, get popular quickly applied in home. According to not complete count, wholesome 2015 clean provides an industry to use the robot that apply glair without the enterprise almost, but online now the use robot that apply glair has reached 700~1000 desk.

Limited company of equipment of machinery of Fosan much wheat designs advisory Deng Huanchang to also express, current more and more ceramics workses begin to realise clearly, automation, intelligence changes development is hasten of general trends place. To draw high quality talented person better, optimize age structure of the worker; Use big data government better, agree with the demand of consumer of prospective new era cheek by jowl, more and more enterprises not hesitate investment weighs gold, main implementation intelligence turns production, informatization management.

A variation that can offer evidence is, of factory of past ceramic tile bale link is basic with be being given priority to artificially, and intelligent packer produces an area to get applied extensively greatly each in the whole nation now, many small plants introduce relevant device actively also. In the meantime, data collects an analysis, " one brick " wait for a technology to all the more matures and be accelerated gain ground, even if of works of a lot of ceramics did not use intelligent storage, can realize data to analyse on certain level quite.

The interest good news that converts development add fuel to the fire to intelligence is, national policy gives a robot to make those who wait for intelligent industry give aid to strength environment of bigger, financing is better, taxation is more favourable. And, each local government also encourages contented look forward to to undertake to the factory intelligence is changed energetically upgrade with transform.

Association of pottery and porcelain of Chinese building sanitation is standing vice-chairman Miao Bin says frankly, according to current development rate, predicting future 3~5 inside year, more is similar to new bright phearl and only beautiful intelligence changes product line to will produce area or main business go into operation greatly each in the whole nation. These new product line need generally to configure 559 workers only, more advanced want 229 people only even.

Intelligence is changed, the backside that informatization high speed develops, it is the management demand that opposite of contented look forward to produces cost acme canal to accuse.

The time that balances with supply and demand grows in past extensive, the competition between Tao Qizhi, more is than spelling brand and product, and current each production cost is climbed quickly litre, supply demand relations is serious unbalance, cost control is become creat the important way of competition ability of core of contented look forward to.

According to contented machine equipment trade public figure is analysed, intelligence is changed, informatization is ceramics industry those who develop current level is inevitable. A few years ceramic tile industry had implemented high automation in the past, established implementation intelligence to change, the strong base of informatization, in cost at the same time the canal dominates a field, the cost with ceramic tile the biggest company is administrative cost actually, include efficiency problem and wasteful problem to wait, and these must wait for technical talent to get be settlemented effectively through Internet of big data analysis, industry.

Around this one direction, equipment company open is new contest of round of innovation, raise rate of the work efficiency of equipment, intelligence ceaselessly, and the ability such as data analysis.

Li Xuefeng of general manager of limited company of engineering of intelligence of Fosan city the orchid family introduces, the orchid family is in and compose of large scale computer, academy spreads out deepness to cooperate, joint research and development more the equipment after intelligent kiln. For example, price of current paper box rises continuously, had let a lot of enterprises can't bear heavy burden, next the orchid family plan to roll out more intelligent packer and auxiliary equipment -- ceramics works purchases skin of base paper paper directly, baling the cut that link implements a box requiring paper, presswork reach pack, be equivalent to leave out the intermediate link of paper box factory, can reduce paper box to use cost greatly.

Of research and development of intelligence of the orchid family pester velar equipment automatically

In fact, intelligence of equipment of aircraft of contented of our country of the last few years changes development speed be obvious to all, equipment intelligence changes degree to be able to be annual on original basis iteration upgrades, present efficiency faster, quality better, function more complete, precision is more advanced feature.

Jin Ma gets branch sale chief inspector to make Wen Jie say, get the fist product of the division with Jin Ma " the robot that apply glair " for exemple, primary objective is to pass a robot to apply glair closestool to go up, what the 2nd phase considers is how to improve the efficiency that apply glair, the 3rd phase is the demand the client satisfies acme, accomplish more the province is artificial, more efficient, more province frit. Arrive from the first phase the 3rd phase, used only a few years short time, the direction of below one phase is, offer standardization product, join the actual production case of the enterprise, let apply glair robot to be able to get used to the manufacturing environment of each factory.

Below the big screen that changes swift and violent development in intelligence, chinese ceramics industry is new round shuffle dark wave is moved greatly, industry division of labor and market structure will be all-around heavy model, "Overmatch heals strong, the weak falls into disuse " Matthew effect all the more is highlighted.

The brand with stronger comprehensive strength enterprise, rely on powerful capital force, introduce intelligence large-scaly to change equipment and technology, in order to is cut cost, improve manufacturing efficiency, realize right informatization government. The big data with accurate, detailed, convenient essence of have the aid of is analysed, can hold consumptive demand well and truly, real time understands product stocks, sale, the management that refines in essence of life at the same time and intelligence turn equipment monitor below, product quality is more outstanding with standardization, market competition ability increases further.

And the small-sized contented look forward to with weaker actual strength, producing by " traditional plant " to " intelligent factory " upgrade in the process, animal farm at capital actual strength and development foresight, hard large area applies intelligence to turn equipment, bring about manufacturing cost house not to fall high, product quality promotes hard, brand image hesitates to move forward, and mastering the respect such as analysis of consumptive demand, interior management, stock be in from beginning to end extensive, inefficient condition, develop dimensional have too many problems to deal with.

Can foreknow, in future in period of time, intelligence changes a level to will be become measure contented look forward to of comprehensive strength and competition ability important consult, industry admittance doorsill and concentration spend will farther promotion.

Coronal star pottery and porcelain establishs intelligence of form of characters or letters to change storage center

"China is made 2025 " it is the strategy of production powerful nation that Chinese government implements energetically, make intelligence among them as main attack direction. As a result of in last few years, in with all possible means benefit aids force well to fall, industry of robot of our country industry grows flourishingly, intelligence of contented aircraft equipment changes a level to promote significantly, this arouses trade public figure to be opposite " China is made 2025 " happiness lets this thought flow freely.

Although will look from current current situation, intelligence of equipment of aircraft of our country contented changes ability to just start, crucial component counts an import generally, technical reserve is low, applied scope is little, manufacturing device is common on the index such as precision, dependability under international top class level, the distance is true " unmanned factory " shoulder heavy responsibilities. But also because of such, our country intelligence turns contented chance equipment industry latent capacity is infinite, perspective is wide.

Li Xuefeng of general manager of intelligence of the orchid family introduces, like a raging fire of industry of robot of industry of nearly two years of our country, enterprise eagerly enlarge is produced, capital lasts infuse, trade policy is progressively and perfect, whole presents health to develop posture, the difference with abroad is narrowing stage by stage, had exceeded abroad in partial fractionize domain even, reach world top-ranking level.

Public figure of many trade of contented aircraft equipment is right " the intelligence of 2025 China potter course of study changes a standard " show very hopeful attitude. All think " to 2025, our country pottery and porcelain produces integral quality to will promote considerably, innovation ability increases significantly, complete member labor productivity rises apparently, industrialization and informatization confluence go up again new chance to extricateoneself from an awkward position " .

Li Xuefeng says, distance 2025 still have 6 years, as contented machine 6 years equipment intelligence changes technical advance rapidly inside time, can come true completely " a product line is on existing foundation again depletion of numbers 60% " , the informatization of whole factory will be all and unified, factory manager of industry employer, production needs to taking mobile phone, dot to open APP only, can know accurate stocks, deliver goods quantity, and the use state of equipment, maintain the data such as time.

Deng Huanchang of mechanical design adviser expresses much wheat, to 2025 our country pottery and porcelain produces environment, appearance to be able to produce the change of world-shaking certainly, factory of brick of pottery and porcelain is on existing foundation can depletion of numbers 5 into the left and right sides, manpower cost is reduced substantially, intelligence changes the function of equipment, efficiency, exterior, precision to wait to will upgrade substantially, manufacturing worker comes true truly by " traditional general is versed in " to " technical blue collar " change transfers, appearance of factory of look of workshop production environment, factory will get " qualitative " change.

Qin Lei of general manager of Xin Peng robot is forecasted, factory of brick of large 2025 pottery and porcelain can come true completely rely on data to run a plant, and the automation that wholesome clean has a plant also promotes significantly, clearly of effect of depletion of numbers, it is in order to produce per year the plant that 1 million clean have exemple, need 900~1000 renown worker generally currently, and may need 300~400 person only to 2025.

Zhao Xiang of general manager of He Xiang Electromechanical will introduce, since Tangshanwei gives birth to potter course of study to be born from 1914, be apart from already had 105 years of histories today, but use a tradition to manufacture mode and technology all the time, just produce revolutionary change 35 years truly till recently, did not come 35 years, force in what use industry pressure below, change speed still will be accelerated further. "Predict 2025, the intelligence that domestic a gleam of protects bath trademark changes ratio of operation to will be achieved 70% the left and right sides, outclass is current of 15% popularize a level. Outclass is current of 15% popularize a level..

Trade public figure thinks consistently, a lot of segment that ceramic tile produced 2025 will realize high intelligence to change, the large area of intelligent equipment is used diffuse by bibcock enterprise stage by stage to medium-sized dimensions enterprise. Meanwhile, as informatization and the promotion that data analyses ability, prospective raw material, firing, pack, the link such as code battlements, storage will establish ties cheek by jowl, and can attributive to unified control room, undertake centralized monitoring, processing, true open digitlization, little person is changed wisdom create pattern, excise truly " labor is concentrated model industry " negative label.

From the point of development foreground, the developed country architectural pottery such as Euramerican, Japan, wholesome clean provides production to already all realized extremely tall intelligence to change, the industry such as domestic car, home appliance, tobacco also comes true basically nobody are changed. Under contrast, the intelligence that our country pottery and porcelain produces is changed, nobody are changed had lagged behind far, earnestly wants frequent promotion.

In fact, in structure of competition of design carrying a layer on the head, international, population, cost each respect such as tall look forward to aids force and pressure to fall, intelligence of industry of our country of the last few years changes equipment industry extremely fast promotion, give downstream substance to make enterprise huge self-confidence and upgrade indefinitely space.

Arrive probably 2025, intelligence of equipment of aircraft of our country contented changes development rate is rapidder than anticipating; Also be in probably before long in the future, potter factory supervisor needs to sit in the office only, drinking tea, can be in charge of easily control a large plant...

Author / Cao Rubing

Responsibility edits / Yang Lisheng

Graph article composing / Luo Min